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Presentation of "Case Studies on Solving Issues of Damage, Wear, and Corrosion of Super Hard Parts"!

Presentation of "Case Studies on Solving Issues of Damage, Wear, and Corrosion of Super Hard Parts"!

Everloy, a specialized manufacturer of superhard alloys, responds to your request to "extend the lifespan of mold parts!"

Do you have any of these concerns? - I want to improve the chipping that occurs on mold parts, causing damage. - I want to know the countermeasures for parts that are damaged due to corrosion. - I am punching work materials with a carbide punch, but the tip is wearing out rapidly. I want to extend the lifespan of the punch to increase productivity. ↓ ↓ ↓ ↓ ↓ ↓ ↓ Everloy, a specialist manufacturer of carbide alloys, will solve your problems! For more details, please download and view the "Case Studies of Problem Solving." ★ When you contact us, if you could provide details about your current issues and what you would like to improve, our specialized staff will offer suggestions towards a solution. Please feel free to consult us about anything.

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Introduction of case studies for problem-solving, such as improving the lifespan of mold parts: "Wear Prevention Measures."

Introduction of case studies for problem-solving, such as improving the lifespan of mold parts: "Wear Prevention Measures."

We will respond to your desire to extend the lifespan of mold parts! Proposal for improving wear resistance of carbide parts.

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. We received an inquiry from a customer stating, "We are punching the work material with a carbide punch, but the wear at the tip is severe. We want to extend the lifespan of the punch to increase productivity." In response, we analyzed the worn punch. It was determined that iron was adhering to the tip of the punch, promoting wear, so we proposed a carbide material that is less prone to iron adhesion. After implementing the countermeasures, despite the new material having a higher number of strokes, the amount of adhered material on the processed item decreased, resulting in less wear. [Case Study] [Before Countermeasure Material] ■ Number of Strokes: 500,000 to 1,500,000 ■ Wear at Punch Tip: Approximately 0.8mm ↓ [After Countermeasure Material] ■ Number of Strokes: 1,800,000 ■ Wear at Punch Tip: Approximately 0.2mm *For more details, please refer to the PDF document or feel free to contact us.

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Introduction of Case Studies on Problem Solving: "Corrosion Prevention"

Introduction of Case Studies on Problem Solving: "Corrosion Prevention"

We will respond to your request to extend the lifespan of mold parts! Proposal for improving corrosion of carbide parts.

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. Damage to mold parts can sometimes be caused by corrosion. The factors contributing to corrosion include various elements such as moisture adhesion, the effects of electrical discharge machining, and processing fluids. There is a significant difference in the amount of corrosion depending on the material type. We will inquire about the usage conditions and propose appropriate material types to suppress corrosion. 【Main Application Areas】 ■ Automotive parts: Electrical components, powder molding mold parts ■ Battery-related: Mold parts for transfer presses, powder molding mold parts ■ Motor-related: Mold parts for motor cores ■ Rolling-related: Rolling rolls, side rolls *For more details, please refer to the PDF materials or feel free to contact us.

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"Proposal for Improvement of Mold Parts Using Superhard Materials" <Presentation of Case Studies for Problem Solving>

"Proposal for Improvement of Mold Parts Using Superhard Materials" <Presentation of Case Studies for Problem Solving>

Everloy is capable of providing a consistent production process from hard material manufacturing to precision machining and mold parts as a manufacturer of super hard materials.

We conduct thorough investigations into the causes and condition analyses of short-lived parts, and propose solutions by reviewing the selection of superhard materials, processing methods, and shapes. Currently, we are offering materials that introduce case studies on solving issues related to mold parts. You can view them via "PDF Download." 【Contents of Case Studies】 ■ Improvement Proposals for Superhard Parts We present case studies on solutions to issues such as corrosion, wear, and damage. ■ Wear Countermeasures and Performance Improvement Proposals for Spray Nozzles We introduce case studies on solving issues related to flow rate, patterns, and performance, as well as fluid analysis cases. *If you have any challenges, such as wanting to extend the lifespan, please feel free to consult with us.

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Case Study on Problem Solving: "Damage Prevention Measures"

Case Study on Problem Solving: "Damage Prevention Measures"

We will respond to your desire to extend the lifespan of mold parts! Proposal for improving the damage of carbide parts.

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. "Chipping occurs on mold parts, leading to damage, and we want to improve this." Do you have such concerns? We first check the damaged areas of the mold, its shape, material type, and usage conditions. If the current material type of the mold is unknown, we conduct a material property investigation to identify the material being used. We then comprehensively assess the confirmed data and propose a suitable material type for damage prevention. [Main Application Areas] ■ Automotive parts: Electrical components, powder molding mold parts ■ Battery-related: Mold parts for transfer presses, powder molding mold parts ■ Motor-related: Mold parts for motor cores ■ Rolling-related: Rolling rolls, side rolls *For more details, please refer to the PDF document or feel free to contact us.

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  • Mold Parts

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